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Iowa Western, Carter Lake company team up to help apprentices ‘earn while you learn’

CARTER LAKE – Thomas Stalbosky discovered welding while taking automotive classes in high school.

It took a year before Stalbosky found a job that would teach him more about welding. He worked as a shift supervisor for a car wash. Then he learned about an opportunity to become a welding apprentice.

PVS Structures, a steel fabrication company in Carter Lake, offered Stalbosky something others didn’t: An opportunity to “earn while you learn” as a full-time employee, where he received a steady paycheck while completing a nationally-accredited academic program through Iowa Western Community College.

Stalbosky joined fellow apprentice Brad Dittman as the first two graduates of the program. They were recognized Wednesday at an informal luncheon at the company’s campus along Avenue H in Carter Lake, where they were presented certificates and new welding helmets.

Tyler Owen, president of Owen Industries, the parent company of PVS, said he “could not be more excited” by the success of the apprenticeship program, which was launched with support from Iowa Western in 2016.

“It blows me away,” Owen said.

The company currently has three active apprentices from its second-year class and plans to hire several more from a pool of more than 75 applicants. Dittman and Stalbosky will help mentor apprentices now that they’ve become journeyman welders.

Dittman said the apprentices will learn while on the job. They’ll improve their skills while creating value for the company, a win-win that creates employees with the knowledge they need for future success.

There’s a growing need for welders and other skilled laborers. Ron DeBord, vice president of human resources at Owen Industries, said there will be a shortage of 400,000 welders nationally by 2024 – a challenge that’s exacerbated by baby boomers retiring over the coming decade.

“It’s more than on our doorstep. It’s in our kitchen,” DeBord said. “As we looked at that as a company, we determined that we were going to take ownership of that issue.”

Creating an apprenticeship program through Iowa Western was “seamless” and involved securing grants along with approval from the U.S. Department of Labor. DeBord said the program has drawn significant interest in a job market with low unemployment and the apprentices have exceeded expectations.

“If we continue to just look for people who have skills and tenure, not all of us are going to come to satisfy our goals for growth,” DeBord said. “There are not enough skilled-labor individuals around, because you’re seeing a record rate of retiring skilled-trade workers, and that’s not going to change in the near future.”

Owen Industries offers the first competency-based welding apprenticeship program in Iowa, a strategy encouraged by Iowa Western to focus on achieving results. The apprentices are asked to demonstrate mastery of skills instead of sitting through a predetermined number classroom sessions, allowing them to go faster through topics they understand and slow down on tougher subjects.

Dan Kinney, president of Iowa Western Community College, said the college has championed the value of offering competency-based apprenticeships. Because it’s competency-based, the college was able to condense Owen Industries’ program to two years, instead of three, allowing for faster advancement. That allows more people to move through the program onto rewarding careers.

“We’re excited about this program, and we’re excited about the future of it,” Kinney said.

View the full article from The Daily Nonpareil at:

 https://www.nonpareilonline.com/news/education/iowa-western-carter-lake-company-team-up-to-help-apprentices/article_3e87f682-747d-5136-a482-d36a6f5ce44d.html

 

Celebrating the retirement of Rod Hall

Congratulations on 45 years Rod!

Rod worked as the Accounts Receivable Administrator at PVS Metals, a division of Owen Industries. Rod’s employment began on July 11, 1973 in Invoicing, making $2.75 per hour! When Rod first started, it took five to six people to do the work of what one computer does now.

It’s been a great 45 years. You will be truly missed!

PVS Metals and PVS Structures recently received the President’s Award for Commitment. The award celebrates 20 years of registration to ISO 9001.

With drivers and haulers becoming harder and harder to locate, PVS is proud to announce an expansion to our in-house fleet of tractors, trailers and haulers. While we are still proud of our partnership with Werner, we’ve added this beautiful 2019 International, LT62F Day cab to the fleet in an effort to better serve our customers throughout the Midwest.  Contact Sales@owenind.com for any of your steel inquiries, be it flat roll, plate, structural or fabricated products.

In 1915, the corners of 36th & Farnam streets in Omaha, which is part of the “Blackstone District” looked drastically different.  In fact, this area was once considered West Omaha, which would make most present-day Omaha residents laugh out loud.  A new and exciting Blackstone Hotel was being completed and it was hailed as “Omaha’s Newest Home Place, in the Most Exclusive Part of the City.” *

In that same year, Paxton & Vierling Steel had just celebrated their 30th anniversary. The Blackstone Hotel project was nearing completion with over 600 tons of steel which had been fabricated by PVS.

Fast forward 103 years. PVS, which has celebrated its 133rd anniversary and fourth generation owner, is again fabricating near that once historic corner in what many would refer to as an exclusive part of the city.  In fact, you can still see the Blackstone Hotel, fabricated 103 years ago, standing tall from the shadows of the new Blackstone Corner. (pic below right side)

A new $22 million development called the Blackstone Corner, is being developed by a couple entrepreneurs, who have a vision much like the Blackstone Hotel developers did in 1915. The Blackstone Corner is a new six-level structure containing 112 apartments, underground parking and street retail spaces. **

What’s old, again, is now new, and the now new is bringing residents and excitement to that former historic neighborhood.

As stated in the Omaha Sunday Bee May 16, 1915, “The Blackstone is not an experiment it is a success.” Once again, Omaha’s structural steel fabricator, Paxton & Vierling Steel, helps solidify the historic corner, much like it did back in 1915.

Paxton & Vierling Steel is proud to be Omaha’s fabricator of choice.

*Omaha Sunday Bee  May 16, 1915

**Omaha World Herald   July 31, 2018

PVS Structures’ Commitment to Safety Related Steel

(ASME NQA-1, 10 CFR 50 Appendix B, 10CFR Part 21)

 Beginning in January of 2013, PVS Structures accepted the responsibility to provide structural steel on the first new nuclear plants to be built in the United States since the late 1970’s.  Four new AP1000 nuclear plants were to be built in Georgia (Vogtle 3&4 unit) and South Carolina (VC Summer Units 2 &3). This project presented PVS Structures with incredible opportunities and challenges.  One of the challenges was providing error free documentation packages with each shipment.  Documentation packages contain specific information related to the material and the fabrication of a completed structural member or assembly. 

 The documentation packages for the AP1000 projects were very similar to those of the Hanford River Protection Project (Radioactive Waste Treatment & Immobilization Project), but required additional coating system records.   Bechtel working with  the DOE on the Hanford River Protection Project brought PVS Structures onboard to fabricate structural steel beginning in 2001.  PVS Structures supplied 14,000 tons of NQA-1 safety related steel in helping to protect the Columbia River from leaking  Cold War chemical and radioactive waste stored in aging unground tanks.  The Hanford River Protection Project enabled PVS Structures to gain the necessary experience in producing safety related steel and proper documentation.

 PVS Structures through continuous improvement updated our SMART fabrication traveler program.  The SMART fabrication traveler program aids PVS Structures in maintaining fabrication life-cycle records from first step processing through shipment.  Our quality documentation team began updating our processes to produce documentation packages that met very strict customer requirements of 98% conformance. 

 The processes needed for the assembly of documentation packages were improved with the help of our friends in the IT department along with our dedicated documentation reviewers.  These system improvements enabled PVS Structures between March 2017 and June 2018 to complete 50,248 pages while maintaining a conformance percentage of 99%.    Our improvement efforts elevated our document package conformance percentage from 94% to 99%  and above the Westinghouse 98% compliance goal.    In order to achieve these results, PVS Structures developed personnel and intuitive software systems to provide complex structural fabrication documentation to our most discriminating customers now and into the future.   If your project demands this type of quality and attention to detail call your friends at PVS Structures!

 Steven M. Riddell
Director of Quality Systems